Aeris Energy, a giant in the wind power sector, is diversifying its operations through Aeris Tooling Solutions, bringing high-precision engineering to industries such as mining, oil and gas, and steel.
Aeris Energy, well-established as the leading wind turbine blade manufacturer in Latin America, has taken a strategic step to expand its presence in the industrial market. The company is directing its vast technological expertise toward Aeris Tooling Solutions, a division focused on high-complexity engineering solutions for heavy industries seeking operational optimization and asset modernization.
In a challenging macroeconomic context, the domestic industry is prioritizing efficiency. According to data from the CNI (National Confederation of Industry), the majority of Brazilian companies invested in plant modernization and equipment refurbishment in 2025. It is precisely within this niche of high technical demand that Aeris intends to apply its experience in composite materials, metrology, and metallic structures.
High-performance engineering beyond the wind sector
The company’s new line of business is not limited to supplying parts but encompasses a complete engineering cycle. This includes diagnosing production bottlenecks, developing conceptual designs, custom manufacturing, and structural validation. By offering customized solutions for the naval, mining, steel, and oil and gas sectors, the company seeks to reduce reliance on external supply chains.
The strategy is based on leveraging the technical knowledge accumulated by Aeris in a highly complex industrial environment to solve demands related to productivity, precision, operational safety, maintenance, and asset efficiency.
The stance of Cezar Rogerio Borges, corporate engineering manager at Aeris Tooling Solutions, reinforces that the transition to other markets is a natural progression of the expertise acquired in manufacturing wind turbine blades. The company uses its technical background to raise the standards of maintenance and reliability for critical assets.
Technology and risk mitigation
One of the unit’s competitive advantages is the use of advanced metrology, highlighted by Laser Tracker technology. This tool allows for precise dimensional diagnostics performed directly in the field, identifying structural deviations in large-scale equipment. The application of this technology minimizes rework and drastically reduces downtime—unplanned inactivity in factories.
The impact of this move is significant for the Brazilian industrial park, which gains a player capable of customizing solutions quickly and accurately. Looking ahead, the success of these operations paves the way for Aeris to potentially export its engineering and metrology services, raising the competitiveness of domestic technology in the global market.
